Industrial Heat Exchangers

Industrial heat exchangers, constructed from high-quality 304L or 316L stainless steel, are designed for superior heat transfer in demanding applications across industries such as chemical processing, oil and gas, power generation, and food production. These units offer exceptional corrosion resistance, durability, and efficiency, making them ideal for harsh operating conditions. Available in shell and tube, plate and frame, tube-in-tube, embossed plate, and brazed plate configurations, our stainless steel heat exchangers are tailored to meet diverse industrial needs, ensuring reliable performance in processes like heating, cooling, condensation, and evaporation.

Industrial Stainless Steel Heat Exchanger

Specifications

Length:
12" to 400"
Diameter:
3" to 48"
Code:
ASME / TEMA

Standard Features

  • Polished Product Contact Surfaces to 32 RA Finish
  • Exterior Polished to 40 RA Finish
  • Fully Drainable Design
  • Solid Stainless Steel Channel Head
  • ASME-Approved Ferrules
  • Orbital TIG Welded Tube-to-Tubesheet Joints
  • ASME Code "U" Stamp and National Board Certification
  • Hydrostatic Pressure Testing
  • Dye Penetrant Testing
  • Passivation for Enhanced Corrosion Resistance

Testing & Validation

  • Thermal Performance Simulation
  • Vibration and Resonance Analysis
  • Radiographic (X-Ray) Inspection
  • Comprehensive Validation Documentation
  • Fiber Optic Borescope Surface Inspection
  • Electropolished Finish Options

Stainless Steel Industrial Heat Exchangers

Stainless steel industrial heat exchangers are critical for efficient heat transfer in industries requiring robust, corrosion-resistant solutions, such as chemical processing, oil and gas, and power generation.

Types of Industrial Heat Exchangers

Our stainless steel heat exchangers are available in shell and tube, plate and frame, tube-in-tube, embossed plate, and brazed plate designs. Constructed from 304L or 316L stainless steel, they meet ASME and TEMA Class C standards, offering durability and flexibility. Sizes range from 4" x 36" to 10" x 54", with features like U-tube designs for thermal expansion and replaceable components for ease of maintenance.

Key Features

Standard designs feature welded, bright-annealed 304L stainless steel tubing with a 40Ra exterior finish. Custom options include 316L stainless steel, seamless tubes, chloride-free insulation jackets, and mounting configurations for vertical or horizontal setups. Additional features like double tube sheets, expansion joints, and high-pressure fittings enhance performance in industrial environments.

stainless steel industrial heat exchangers on a workbench

Design Requirements

Our industrial heat exchangers are engineered with seal-welded tube-to-tubesheet joints, high-pressure fittings, and polished surfaces to ensure durability and performance. Compliance with ASME BPE and TEMA standards, along with gasket materials like PTFE or Viton, ensures compatibility with demanding industrial processes.

Applications

These heat exchangers are used in chemical processing, oil and gas refining, power generation, HVAC systems, and food production, handling processes like heating, cooling, condensation, and evaporation. They accommodate diverse fluids, from corrosive chemicals to viscous food products, ensuring operational efficiency.

Benefits

Stainless steel industrial heat exchangers offer corrosion resistance, high pressure and temperature capabilities, and energy efficiency. Their customizable designs, durability, and low maintenance requirements reduce operational costs and enhance reliability.

TEMA Standards

Adhering to TEMA Classes B, C, and R, our heat exchangers ensure consistent performance and compliance with industry standards for industrial applications.

Custom Solutions

Our engineering team provides tailored solutions, using thermal modeling to optimize performance for both stock and custom heat exchangers, ensuring they meet specific industrial requirements.

Upgrades

Enhance your heat exchanger with options like stainless steel cladding, multi-pass configurations, electropolished surfaces, or advanced materials such as Duplex, Hastelloy, or AL6XN for extreme conditions.

Common FAQs

Industrial stainless steel heat exchangers are robust devices designed for efficient heat transfer in demanding applications. Made from 304L or 316L stainless steel, they offer corrosion resistance and durability for industries like chemical processing and power generation.

Stainless Steel: Ideal for corrosive environments and high-pressure/temperature applications, offering durability and customization.
Other Materials: May lack corrosion resistance, limiting their use in harsh industrial conditions.

Advantages include corrosion resistance, high pressure/temperature handling, durability, energy efficiency, and customizable designs for industrial applications.

With proper maintenance, industrial stainless steel heat exchangers can last 20-30 years, depending on operating conditions and material quality.

Maintenance includes regular cleaning, corrosion inspections, leak checks, and component replacements to ensure optimal performance and longevity.


Industrial Heat Exchanger Applications


Stainless Steel Vapor Condensers
Bayonet Immersion Heaters in oil and gas facility
Shell and Tube Suction Heaters in power plant

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