Sanitary Heat Exchangers

Sanitary heat exchangers, constructed from high-grade 304L or 316L stainless steel, are engineered to meet the stringent hygiene requirements of industries such as food and beverage, dairy, pharmaceuticals, and biotechnology. These units ensure contamination-free heat transfer, preserving product purity and safety. Their robust stainless steel construction offers exceptional corrosion resistance and durability, capable of withstanding rigorous cleaning protocols and high-temperature processes. Available in shell and tube, plate and frame, tube-in-tube, and embossed plate configurations, these heat exchangers are customized to suit specific process demands, delivering reliable performance for applications like pasteurization, sterilization, and cooling.

Sanitary Stainless Steel Heat Exchanger

Specifications

Length:
12" to 400"
Diameter:
3" to 48"
Code:
ASME / TEMA

Standard Features

  • 32 RA Polished Product Contact Surfaces
  • 40 RA Polished Exterior Finish
  • Fully Drainable and CIP-Compatible Design
  • Solid Stainless Steel Channel Head Construction
  • ASME-Compliant Sanitary Ferrules
  • Orbital TIG Welded Tube-to-Tubesheet Joints
  • ASME Code "U" Stamp and National Board Certification
  • Hydrostatic Pressure Testing
  • Dye Penetrant Testing
  • Passivation for Enhanced Corrosion Resistance

Testing & Validation

  • Profilometer Surface Finish Verification
  • Thermal Performance Simulation
  • Vibration and Resonance Analysis
  • Radiographic (X-Ray) Inspection
  • Comprehensive Validation Documentation
  • Fiber Optic Borescope Surface Inspection
  • Electropolished Finish Options

Sanitary Stainless Steel Heat Exchangers

Sanitary heat exchangers are vital for maintaining hygiene and efficiency in industries like food, beverage, dairy, and pharmaceuticals, where product safety and regulatory compliance are paramount.

Types of Sanitary Heat Exchangers

Our sanitary heat exchangers, made from 304L or 316L stainless steel, are available in shell and tube, plate and frame, tube-in-tube, and embossed plate configurations. Compliant with ASME and TEMA Class C standards, they feature sanitary tri-clamp connections and U-tube designs for thermal expansion. Sizes range from 4" x 36" to 10" x 54", with options for 3-A Sanitary Standard compliance, ensuring suitability for diverse sanitary applications.

Key Features

Standard designs include welded, bright-annealed 304L stainless steel tubing with a 40Ra exterior finish. Custom options offer 316L stainless steel, seamless 3-A compliant tubes polished to 32Ra, chloride-free insulation jackets, and flexible mounting configurations. Features like double tube sheets, expansion joints, and CIP spray ball assemblies ensure optimal hygiene and ease of maintenance.

sanitary stainless steel heat exchangers on a workbench

Design Requirements

Our sanitary heat exchangers are designed with seal-welded tube-to-tubesheet joints, sanitary tri-clamp fittings, and polished surfaces to meet 3-A Sanitary Standards and ASME BPE requirements. Gasket materials like PTFE or Viton ensure compatibility with sanitary processes, while CIP design simplifies cleaning and maintains hygiene.

Applications

Sanitary heat exchangers excel in processes such as pasteurization, sterilization, and cooling for beverages, dairy products, and pharmaceuticals. They handle a wide range of fluids, from low-viscosity juices to high-viscosity creams, ensuring product safety and compliance with industry regulations.

Benefits

These heat exchangers offer durability, corrosion resistance, and energy efficiency, with high pressure and temperature capabilities. Their customizable designs support aseptic processes, handle particulate fluids, and require minimal maintenance, reducing operational costs.

TEMA Standards

Our sanitary heat exchangers adhere to TEMA Classes B, C, and R, ensuring reliable performance and compliance with industry standards.

3-A Sanitary Standard

Certified to meet 3-A Sanitary Standards, our heat exchangers are ideal for food and dairy applications, guaranteeing compliance and seamless sanitary inspections.

Clean-in-Place

Designed for CIP compatibility, our heat exchangers streamline cleaning processes, with thermal modeling ensuring optimal performance for both standard and custom solutions.

Upgrades

Enhance performance with options like stainless steel cladding, multi-pass designs, electropolished surfaces, or advanced materials such as Duplex, Hastelloy, or AL6XN for specialized sanitary applications.

Common FAQs

Sanitary stainless steel heat exchangers are designed for hygienic heat transfer in industries like food, dairy, and pharmaceuticals. Made from 304L or 316L stainless steel, they ensure corrosion resistance and compliance with strict sanitary standards.

Sanitary Stainless Steel: Optimized for hygiene, corrosion resistance, and high-pressure/temperature applications, ideal for sanitary industries.
Non-Sanitary: May lack the polished surfaces and CIP compatibility required for food and pharmaceutical processes.

Advantages include superior hygiene, corrosion resistance, durability, energy efficiency, and CIP compatibility, with customizable designs for sanitary applications.

With proper maintenance, sanitary stainless steel heat exchangers can last 20-30 years, depending on operating conditions and material quality.

Maintenance includes CIP cleaning, corrosion inspections, leak checks, and gasket replacements to ensure hygiene and performance.


Sanitary Heat Exchanger Applications


CIP Clean-in-Place Sanitary Heat Exchanger
Stainless steel tanks in a brewery
Sanitary stainless steel heat exchangers on a rack

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